7 Tank Cleaning Machine Manufacturers in India – Mak Technosys

Working Principle of Tunnel Washer

• Step 1: Degreasing: Removes oil, grease, and other organic contamination from the metal surface using alkaline or solvent degreasers.
• Step 2: Water Rinse 1: First rinse to remove remaining degreaser and loose contamination from the surface.
• Step 3: Water Rinse 2: Second rinse to remove all the impurities and avoid chemical carryover to the next stage.
• Step 4: Degusting / De-scaling: Using acid solutions (hydrochloric or phosphoric, most typically) to remove rust, oxide layers, or mill scale.
• Step 5: Water Rinse 3: Rinsing off acid residues after degusting process.
• Step 6: Phosphating: Gives a phosphate coating that increases corrosion resistance and paint adhesion.
• Step 7: Final Rinse (Passivation / DM Water Rinse): Neutralizes the surface or washes off the last traces of chemicals with demineralized water or passivation agents.

Types of our 7 Tank Cleaning Machine

Being the best 7 Tank Cleaning Machine manufacturers in India, we are providing the best and high quality of 7 Tank Cleaning Machine such as:

• Inline Conveyor-Based Tunnel Washers:

  For repetitively running production lines, we provide Inline Conveyor-Based Tunnel Washers which are engineered for the sole intention of integrating perfectly into already established processes. These are especially used in industries such as automotive aerospace and precision manufacturing where component quality is not something to be compromised. Smooth flow and high-throughput cleaning is what we provide through which your line can continue to always run.

• Fully Automatic Tunnel Washer:

  We design our Fully Automatic Tunnel Washer using the most advanced AI-driven and PLC-based technology to ensure highest efficiency. Touch-screen HMI offers operators a clear view of all operations and can easily detect faults or change parameters. Ideally suited for high-volume applications where speed and consistency are critical.

• Manual Tunnel Washer:

  We suggest the Manual Tunnel Washer for tiny operations or low-volume facilities. It provides hands-on control so that the operators can have every step of cleaning under their control. We include semi-automated control panels such that the workflows remain efficient without compromising control or precision.

• Customized Multi-Stage Cleaning Systems:

  We deal with the manufacture of Customized Multi-Stage Cleaning Systems to fulfil your particular industrial needs. They may have a couple of stages like degreasing ultrasonic cleaning Phosphating and passivation according to your process flow. All aspects are built to high quality standards to provide maximum pre-treatment.

• Semi-Automatic 7 Tank Cleaning Machine:

  Our Semi-Automatic 7 Tank Cleaning Machine is designed for businesses that wish to make the shift from manual systems. It has combined automatic and manual features to offer greater control during transitional stages of production. This one provides a highly innovative combination of efficiency and flexibility as your business expands.

Features of our 7 Tank Cleaning Machine

One of the bet 7 Tank Cleaning Machine suppliers in India, these all types tunnel washer is made with multiple types of features inside such as:

• Advanced Tank Configuration (7-Stage Process):

  Our 7-step process consists of Degreasing Rinsing Activation Phosphating Passivation DI Water Rinsing and Hot Air Drying. All the tanks have required facility to perform its task to maximum efficiency. This does clean all the parts thoroughly and makes them best suited for further processing.

• Stainless Steel Build (SS 304 / SS 316 Options):

  We manufacture each unit with the best quality stainless steel models such as SS 304 and SS 316. This enhances strength as well as gives excellent resistance to corrosion and aggressive chemicals. This extends the lifespan of your equipment lowering the maintenance ratio.

• Smart Control Systems:

  We implement IoT-based control boards that monitor performance in real-time and provide status reports to facilitate proactive maintenance. Remote monitoring and troubleshooting can be executed directly from your home computer or even smartphone. It minimizes downtime and keeps your operations running in top gear.

• Energy-Efficient Heating Systems:

  Our systems utilize PID temperature controllers that offer accurate control of heat for energy efficiency. We also incorporate heat recovery modules that recover heat to be re-circulated to improve overall thermal efficiency. This reduces the cost of electricity while keeping cleaning temperatures efficient.

Advantages of our 7 Tank Cleaning Machine

Being the best 7 Tank Cleaning Machine exporters in India, these all types of tunnel washer are highly beneficial such as:

• Uniform Cleaning Quality:

  All the batches are processed under uniform methods with controlled pressure and temperature of chemical flow. This establishes consistency of the cleaning outcome between part-to-part and batch-to-batch. It provides reliability and product quality.

• Improved Surface Cleanliness & Pre-Treatment:

  Our washers prepare surfaces in flawless condition to be coated with powder coating or plated. They strip away all oil dirt and contamination for better adhesion and finish. The final product is a superior one each time.

• Eco-Friendly Operation:

  We make our systems function on closed-loop systems that recycle chemicals and water. This reduces wastage to a very great extent and adheres to global environmental standards. Our equipment conforms to norms like REACH and RoHS without any compromise in performance.

• Less Human Intervention:

  Our technology eliminates the use of expensive human labor and reduces the risk of accidental errors. This, in turn, guarantees consistency as well as makes the process more efficient and safer. Your employees are now able to perform higher-level tasks.

Applications of 7 Tank Cleaning Machine

These all type of 7 Tank Cleaning Machine are majorly demanded from various types of industrial sectors such as:

• Automotive Industry:

  Our equipment cleans transmission components engine blocks and frame assemblies with accuracy. It conditions individual components to assemble. This leads to higher reliability and performance in the finished vehicle.

• Aerospace & Defence:

  We supply clean precision parts required in mission-critical applications. Our washers impose strict cleaning tolerances required before coating or assembly. This guarantees aerospace-grade standards compliance.

• Metal Fabrication & Sheet Metal Plants:

  We help in preparing metal substrates for coating or powder coating with assured outcomes. Our machinery functions efficiently in removing oils rust and other impurities. This establishes better finish and coated component longevities in the long run.

• Pharmaceutical & Medical industries:

  We provide cleanroom-compatible wash equipment for surgical and medical-grade components. Our washers are compliant with compliance and hygiene standards that are required in the health care sector. They enhance sterile manufacturing environments without any compromise.

Being the best 7 Tank Cleaning Machine manufacturers, suppliers and exporters in India, we as Mak Technosys are providing the best quality of 7 Tank Cleaning Machine or Tunnel washers.

Our 7 Tank Cleaning Machine, commonly known as a Tunnel Washer, stands as a robust and future-ready solution for modern industrial cleaning needs. These are built to handle high-volume operations with precision and consistency.

This system features a progressive series of tanks that perform pre-washing, main washing, rinsing, surface treatment, and final drying all in one streamlined flow.

The conveyor-based movement ensures each item passes through every stage efficiently, reducing cycle time while maintaining uniform quality. Contact us today for more information!