Mak Technosys is a dominant ultrasonic vapor degreasing manufacturers, suppliers and exporters in India. We combine the cleaning power of vapor degreasing with the scrubbing action of ultrasonic waves to deliver a more thorough and effective cleaning process for parts.
Our method uses a non-flammable solvent that is heated to produce vapor which condenses on the parts being cleaned and dissolves contaminants. The ultrasonic function enhances this process by using high-frequency sound waves to dislodge stubborn residues from hard-to-reach areas.
It helps for improving cleaning, reducing contaminant residue, efficient drying and used in industrial sectors such as electronics, medical and automotive industry also.
One of the leading Ultrasonic Vapor Degreasing Systems manufacturers in India, we are providing multiple types of ultrasonic vapor degreasing systems such as
The ultrasonic vapor degreasing system utilizing a single tank utilizes ultrasonic waves in a single tank to produce high-frequency sound waves, which produce very small bubbles in the liquid solvent. When these bubbles hit the impurities, they burst and thereby an effective, good cleaning process is established. This is a low-complexity system that can be utilized in the case where small batches are to be produced or the size of the part is quite homogeneous.
The high-tech dual-tank ultrasonic vapor degreaser consists of two tanks, namely cleaning and rinsing. The process is also improved further in the sense that the degreasing and rinsing are independent of each other, and thus a smooth finish results. The machine is best suited to institutions that require accurate cleaning of mass products or fragile pieces. The machine may be used for various levels of cleanliness with composite chemical nature of the products as well.
There are also custom-made ultrasonic vapor degreasers for certain of those industries with unique cleaning demands. They are manufactured with the capacity to process different part sizes, materials, and contaminates. They are utilized in small-scale and large-scale manufacturing processes, high volume high-level cleaning. Specialty versions are most suitable for customers who require special features over the standard versions.
For more information about our ultrasonic vapor degreasing, we have mentioned below a technical sheet such as:
Technical Specification | Description | Remarks |
---|---|---|
1. Ultrasonic Frequency | 25 kHz to 80 kHz (multi-frequency options available) | Higher frequency = gentle cleaning; lower = heavy-duty use |
2. Heating Capacity | 3 kW – 15 kW (depends on chamber size) | Thermostatic controls for energy efficiency |
3. Solvent Compatibility | Compatible with nPB, HFE, HFC, and other modern solvents | Must comply with environmental safety norms |
4. Degreasing Cycle Time | 5 to 20 minutes per batch | Adjustable based on contamination level |
5. Tank Material | Stainless Steel 316L with electropolished finish | Corrosion and chemical-resistant |
6. Ultrasonic Power Output | 500 W to 2000 W (tunable output) | Enhances cavitation effect for better cleaning |
7. Vapor Recovery System | Closed-loop with condensation and filtration units | Minimizes solvent loss and emissions |
8. Basket Handling System | Manual / Semi-automatic / Fully automated | Reduces operator fatigue and increases productivity |
9. Cooling Coils | Integrated dual-stage refrigeration | Prevents solvent vapor escape |
10. Safety Systems | Overheat protection, vapor leak detection, solvent level monitor | Built to meet CE and OSHA standards |
One of the best ultrasonic vapor degreasing suppliers in India, these all types of ultrasonic vapor degreasing are filled with multiple types of features inside such as:
Our ultrasonic vapor degreasers provide unmatched accuracy cleaning that is perfect for cleaning extremely delicate parts such as aerospace parts, medical devices, and electronic components. The high frequency sound is able to penetrate to the farthest point of complex geometries and remove impurities without any damage.
Ultrasonic vapor degreasing is an environmentally friendly solution in that it involves low environmental impact solvent cleaning. The system uses fewer solvents than conventional cleaning and generates less hazardous waste. In combination with high-tech solvent recovery steps, our equipment significantly reduces environmental impact without sacrificing high-quality cleaning performance.
Our degreasing equipment has been designed to run independently effectively, thus decreasing the workload, capacity, and optimization of efficiency. It also lessens the chances of human error and upholds clean quality uniformity. Automation enables businesses to treat themselves to the luxury of focusing on other crucial business functions of their organizations while being certain that they have their cleaning requirements properly covered.
These all types of ultrasonic vapor degreasing are more beneficial in multiple types of applications and gives certain advantages such as:
Ultrasonic vapor degreasing is real-time cleaning that never compromises sensitive components' integrity. Ultrasonic cavitation process ensures removal of even smallest detritus of grease, oil, and contamination. Components are subjected to uniform cleaning results every time irrespective of material or complexity using this technology.
No risk of surface damage is one of the largest benefits. The impurities are removed by ultrasonic waves without scrubbing or abrasion of sensitive parts. This feature is most critical in aerospace, medical equipment production and electronics firms where part integrity is of particular importance.
Although ultrasonic vapor degreasing systems are costly, operation costs in the long term amount to zero. The systems' high energy usage, low solvent usage, and low maintenance expense render mammoth cost savings in the long term. Ultrasonic vapor degreasing systems possess extended life and operate for years without a break. Therefore, cost per application is greatly reduced through repeated use.
One of the leading ultrasonic vapor degreasing exporters in India, these all types of ultrasonic vapor degreasing are highly applied in multiple types of industrial sectors such as:
Ultrasonic degreasing using vapor is one of the most important processes in such precision companies for degreasing engine parts, bearings, and sensors. The procedure removes impurities from the parts that will cause malfunction or wear.
The medical field requires the utmost hygiene for implants, surgical tools, and diagnostic devices. Ultrasonic vapor degreasing provides a non-destructive cleaning technique that meets the standards of hospital regulations such as the FDA.
Our ultrasonic vapor degreasing has mass application in the semiconductor industry in cleaning microchips, connectors, and printed circuit boards (PCBs). The fact that it is used for such a process because it can effectively strip off the tiniest of residues without depositing any residue.
Ultrasonic vapor degreasing is employed by jewellers to degrease intricate pieces with minute details, make them oil-free, compound-free, or free of other contaminants. It is also applied in precision machining for degreasing parts without warping them.
Being the best ultrasonic vapor degreasing manufacturers, suppliers, and exporters in India, we as Mak Technosys are providing the best quality of ultrasonic vapor degreasing. Our Ultrasonic Vapor Degreasing systems offer a highly efficient and precision-driven solution for critical cleaning applications.
By merging the deep-penetrating capabilities of ultrasonic waves with the solvent-based vapor degreasing process, we ensure a superior level of cleanliness even in the most complex geometries and delicate components.
The use of non-flammable, environmentally compliant solvents not only dissolves contaminants effectively but also supports fast and residue-free drying. For more information about our ultrasonic vapor degreasing, contact us today!